Transcribed by Chris Parry
A visit to Cyfarthfa Iron works in 1850
By 1850, the scale and reputation of the iron metropolis of Merthyr Tydfil was know across the UK and even further. Journalists were coming to the town to write about the place, the people, the environment, the industry, every aspect of the most populated part of Wales at that time. The Morning Chronicle, between March and June 1850, published ten long articles exploring every aspect of life at Merthyr Tydfil, creating the most detailed exploration of the town published in the 19th century. The following is an extract from one of those articles that details a tour of Cyfarthfa Ironworks in 1850.
The next iron works I visited were those of Cyfarthfa – the model works of South Wales… There are at Cyfarthfa and Ynysfach (works adjacent to each other) 11 furnaces in blast, and four at Hirwaun – all being the sole property of Mr. William Crawshay. At these works there are employed under and above ground, 5,000 hands, of whom 190 are women. By the returns furnished me, I find the amount of wages paid at Cyfarthfa and Hirwaun alone is 16,000 a month (of four weeks). The make of pig iron is 72,000 tons per annum. The quantity of the bars, rails, and tin plates is 53,000 tons a year. There is used of Welsh iron, and hematite ores for the production of the above, 166,800 tons a year. The daily consumption of coal is 850 tons. As many as 400 horses are here employed. These extensive works are chiefly carried on by waterpower, the supply being procured from the river Taff at a considerable distance up the valley, but steam is used when in summer the water fails. The machinery is very large and ponderous. Those of the water wheels are 36 feet in diameter, and the fly wheels, which are 60 feet in circumference and of prodigious weight, make ordinarily 70 revolutions a minute. About three months ago the periphery of one of these wheels flew into pieces, the fragments demolishing the roof of the mill in which the accident occurred, and descending at a distance through the roof of another mill, crushing into pieces large portions of beautiful and costly machinery then in motion, but without further casualty to the numerous workmen than a fracture of the thighs of one of them. One of the steam engines is of 260 horsepower; it has six boilers, and is of nine feet stroke.
The above particulars will convey some idea of the magnitude of these works. I was accompanied over them by Mr. Robert Crawshay, whose familiarity with the philosophy of the various processes of smelting the iron is only equalled by his practical familiarity with its manufacture, and to who I am much indebted for the attention he paid me, and for the lucid and intelligible manner in which he explained everything which I did not at first clearly understand. These works are incomparably the best constructed, the most spacious, well-ventilated, comfortable, convenient, and methodical of all the works, not only in and around Merthyr, but throughout South Wales. Everything has been done on the most liberal scale, and with an evident aim at perfection and completeness. The extensive mills, with their massive walls pierced with large circular openings for light and lofty roofs, have an air of architectural grandeur that is quite imposing. The space within the roof of one mill is 82 feet. There is here so much room that the work is carried on without any appearance on hurry and bustle which I have remarked upon as belonging to other works. I was informed by Mr. David James, a disinterested party, that men who have once enjoyed the comfort, shelter, and convenience of these works would never leave them for others if could possibly avoid it. I have said shelter, because here the men and women employed at the furnace tops and at the hearths have roofs overhead, whereas at Dowlais I have complained that they are wholly unprotected, and such is the case elsewhere. The comfort of such a provision in the windy and rainy climate of these mountains can only be adequately valued by the workpeople who have tried both situations, the exposed and the sheltered. I think it the duty of those ironmasters who have neglected providing such a shelter, to lose no time in following the example of Cyfarthfa and the other works where such conveniences have been adopted. It will be an act of great kindness to the miserables who have now to endure all weathers, and the most violent alterations of heat and cold.

At Cyfarthfa I saw men belonging to the furnaces, squeezers, rollers, and saws at their dinner. They had good beef or mutton, and potatoes; the boys had broth with a small piece of meat: they seemed pleased to show the contents of their tins, observing that the work was so hard and the heat so great that they could not stand it without animal food. This, it must be borne in mind, was in the mills; at Dowlais and in the other works, as I have stated, the workmen also get meat. They were rail-making in two of the mills I inspected. I saw three rails made by the direction of Mr. Crawshay. Timed by a watch, they were made in three minutes – that is, from the presentation of the white hot “bloom” to the rollers to its completion in them. The ends were cut off, filed, and the bars straightened in an additional minute and a quarter – so that altogether the making and finishing of three rails ready for laying down on the permanent way occupied just four minutes and a quarter. It was here I first saw that ingenious but simple invention, “the splitting mill” at work. It was making what is termed “nail rods”, which it did by lengthening and dividing a short iron bar into about a dozen rods, eight feet long by a quarter of an inch wide. This most important and useful invention was made in Sweden, and the consequences were most disastrous to the manufacturers of iron in this country, who, having to divide the rods by a long, tedious, and laborious process, could not compete with the new invention. The means by which this difficulty was overcome are highly interesting…….
The return made to me of the rate of wages paid at these works is as follows:-
Colliers, 15s. a week
Miners, 12s, 6d, a week
Founders, 22s. a week
Fillers, 21s. a week
Labourers, 10s. 6d. a week
Puddlers, 18s. a week
Rollers, 30s. a week; rail rollers, 31 to 41 a week.
Roughers, 18s. a week
Ballers, 24s. a week; girls, 5s. a week
The portion of boys employed under sixteen years of age is about one-sixth of the whole: at Dowlais these were returned as about one-fourth. At one of the mills in these works boys only are employed; it is a training school for them, preparing them for the heavier mill and forge work. I saw them making iron rods for rails, and light work; they seemed to work with great spirit and alacrity…[1]
[1] Morning Chronicle, March 21, 1850, London












