Clifton Suspension Bridge and Dowlais Iron Company

by Victoria Owens

The following article is transcribed here with the permission of the Clifton Suspension Bridge & Museum official blog.

Since the Dowlais Iron Company made the iron that was used to forge the original chains, their importance to the Clifton Suspension Bridge was significant. The village of Dowlais itself is located on the fringes of Merthyr Tydfil and the Iron Company was established in 1759, when a group of nine gentlemen signed Articles of co-partnership in what they termed ‘Merthir Furnace’. By the 1840s, under the management of John – later Sir John – Guest, it was supplying iron rail to railway companies across the world. In time, Dowlais eclipsed the other Merthyr ironworks – Penydarren, Cyfarthfa and Plymouth – to become a vast concern; by 1853, when Guest’s widow Lady Charlotte headed the company, it had no few than eighteen furnaces in blast. The association with Clifton began a decade earlier in 1840 when Dowlais contracted to supply iron to the Copperhouse Foundry in the Cornish town of Hayle to be forged into eye-bar chains, that is, chains made up of bars with eye-plates at either end. A number of letters from John Poole on behalf of the Copperhouse Company, also known as Sandys, Carne and Vivian, to the Dowlais Iron Company – it also traded as Guest, Lewis & Co – survive which give some idea of the problems to which the contract gave rise.

On 15 August 1839, Poole wrote in confidence to Guest’s onsite manager, Thomas Evans. He wished to ascertain the prices ‘for Iron of the best quality’ that Dowlais could supply, and how soon Dowlais could provide it. Evidently Poole found the figures which Evans quoted acceptable, and fifteen months later, on 14 November 1840, he wrote again to Guest, Lewis & Co, demanding to know when they could make ’80 to 100 Tons of the Bars for the Clifton Bridge’ available at the Cardiff docks for shipping to Hayle. In bar form, the iron was not only convenient for transportation, but also ready to be worked into the finished product – in this instance, suspension chains.

At some point in the winter of 1840-41, Dowlais duly despatched a consignment of bar iron to Hayle where Brunel, always the perfectionist, sent one of his staff – a man named Charles Gainsford – to assess its quality. Having tested the iron, not only did Gainsford think it unfit for purpose, but also suspected Dowlais of having double-crossed Copperhouse. ‘We regret,’ John Pool informed the Dowlais management on 13 February 1841 ‘that [Gainsford] will allow us to use no part of the iron invoiced the 8th December last, which he says is not of best cable quality, & which he requested should not be forwarded to us when he visited the Dowlais Works. It is a great disappointment to us,’ he continues, that the Iron has not been made agreeably to the Order, and we fear the delay may subject us to a heavy loss. We hope the present shipment will be of the proper quality.’

Photo courtesy of the Clifton Suspension Bridge and Museum

It is a shocking indictment of procedures at Dowlais yet, surprising as it may seem, Poole’s aggrieved tone failed to bring about any improvement. Crucially, the iron bars from which the sections of chain were to be made up necessarily had to be straight. On 15 March 1841, Poole vented his growing impatience with Dowlais’s apparent failure to grasp this requirement in another letter of complaint. ‘Even a large portion of the Bars for the Clifton Bridge already received,’ he wrote, ‘must be heated all over to be made perfectly straight.’ He ordered them to send no more bars, other ‘than what may be inspected & approved by Mr Brunel’s representative at the works.’

By the end of March 1841, Poole’s forbearance was exhausted. Another consignment of faulty iron bars had reached him and, in considerable annoyance, he wrote at once to Thomas Evans. ‘We are exceedingly sorry,’ he protested, ‘that a large portion of the bars for the Clifton Bridge […] are so crooked as to entail upon us more labour to straighten them than ever upon welding on the eyes. […] Will you be good enough to inform us whether you are likely to have a further lot of bars shortly fit for use? It seems likely that, having received this missive, Evans read the Riot Act to the Dowlais workforce with the result that the quality of iron which they supplied to Copperhouse improved. Before long, Hayle was able to supply Clifton with satisfactory elements of the chains for the bridge ready for onsite assembly.

But by 1842, the Suspension Bridge trustees had run acutely short of money. Already £2,885 12s 1d was owing to Copperhouse and even by 1845 they had not been paid. Three years later, in 1848, so desperate for payment were the Hayle company that they were willing to accept £2780 12s 7d in return for quick settlement of their account. In the event, they were not paid until 1849, and only then after the despairing bridge trustees had taken out a loan for the purpose. In the town of Hayle, people evidently regarded this long-overdue settlement of the Clifton account as a significant landmark. The name of ‘Riviere Terrace’ which was a street of imposing houses built in 1840 changed to ‘Clifton Terrace’ by way of marking completion of the Cornish Copper Company’s contract. As for the chains themselves, when lack of funds halted work on the suspension bridge, the Cornwall Railway purchased them for incorporation within the Royal Albert Bridge at Saltash.

Yet although the lack of money brought work on the suspension bridge to a temporary halt before Hawkshaw and Barlow completed its construction to a much-revised version of Brunel’s design, the association with Dowlais did not entirely evaporate. The Dowlais Iron Company had provided the original iron used in the old Hungerford Bridge whose chains Hawkshaw and Barlow adopted for their bridge, supplemented by a large volume of new links purchased from the Lord Ward Round Oak works in Dudley. If the association between the Dowlais Iron Company, the Copperhouse Foundry of Hayle and the Trustees of the Clifton Suspension Bridge was less than harmonious, it is nevertheless intriguing to witness the frustrations and stalling that could bedevil even the most celebrated of Victorian construction projects.

Please follow the link below to see the original article. https://cliftonbridge.org.uk/clifton-suspension-bridge-and-dowlais-iron-company/

Memories of Old Merthyr

We continue our serialisation of the memories of Merthyr in the 1830’s by an un-named correspondent to the Merthyr Express, courtesy of Michael Donovan.

The men were from the Atlas Works (Sharp, Roberts & Co). Richard Roberts had previously been at Dowlais, and Lady Charlotte, in showing him around, took him into the church, where he remarked what a splendid fitting shop it would be.

The No 5 blast engine was, at the time of its erection, the largest ever made, and it had two steam cylinders – after the Hornblower or Woolf type, and to get all the valves to work properly, was then thought difficult – in fact, they did not work as well as desirable. Amongst the persons had for consultation was Mr Brunton from Hornsley. He it was that first brought the application of a fan for the ventilation of collieries into notice, I can recall his models and explanation. It was not readily adopted. Furnaces were very simple, and there was not much thought of economy of coal, but the furnace was dangerous. This was palliated by means of a dumb drift, but as far as I know, no colliery of any size uses a furnace for its ventilation.

Simple and efficient as the arrangement was for letting persons know the boiler was short of water it was not quite as perfect as the following will show.

Mr John Evans, on looking at the boilers of the furnace at the Ivor works, when everything was in full work, noticed the whistles (that is the only thing visible thing in the arrangement for making a noise if feed was low) were all covered, and speaking to the attendant, found he had designedly wrapped some ‘gasket’ around to prevent noise. With some cause Mr Evans was in a passion, so he ordered the man off at a moment’s notice, and sent for the writer, telling him to get the feed right. There were four boilers, and every one was in low water. The engine was doing its full work, and therefore taking steam; the fireman was firing as hard as usual to supply the necessary steam, but no water was going into the boilers to form the steam.

On examination, I found the bottom valve of the feed pump was deranged, and the anxiety and fear I experienced can be recalled now. Mr Evans, as soon as he told me, went off to the old works to send an attendant thence, but was more than an hour before he came, and in the interim, having got the valve right, the boilers were being replenished. Even then, however, danger was not over, for cold water going upon hot plates is apt to get into the molecular condition, and instead of taking up heat quietly, and get into a kind of bubble then explode. Boutigny has since done much to exemplify it, and in his work on “Heat a mode of motion”, Tyndall has fully explained it, but at that time neither had been heard of. The fact was known, but ascribed to another cause.

However, to my great relief, everything passed off safely, and without derangement of working. More than once I inclined to stop the engine. This would naturally draw all the furnace men about me, when it was likely that the imminence of danger would have caused all to get as far away and as quickly as ever they could. The experience of that hour has, however, never been forgotten.

To be continued at a later date…..

Merthyr Historian Sale

The Merthyr Tydfil & District Historical Society is pleased to announce a very special offer price for back issues of Merthyr Historians.

All books are as new and are offered at £2.00 each or 3 for £5.00.

Postage is £3.50 per book, or books can be picked up from depositaries in Merthyr (on arrangement).

If you would like to buy any of these volumes, please contact merthyr.history@gmail.com

The volumes on offer are:-

VOLUME 15 (2003)  ISBN 0 9544201 1 X Ed. T.F. Holley
1.  Dr. Joseph Gross by Glanmor Williams
2. Attraction and Dispersal by John Wilkins
3. Mrs. Mary Ann Edmunds by Mary Patricia Jones
4. Bacon v Homfray by Eric Alexander
5. Cheshunt College, Hertfordshire by Barrie Jones
6. Striking Features: Robert Thompson Crawshay’s Large-Scale Portraits by Jane Fletcher
7. Margaret Stewart Taylor. A Notable Woman of Merthyr Tydfil by Carolyn Jacob
8. Iron Working in the Cynon Valley by Douglas Williams
9. Owain Glyn Dwr – After Six Hundred Years by Glanmor Williams
10. Merthyr Amateur Theatricals, 1860’s by H. W. Southey
11. Shon Llywelyn of Cwm Capel by Lyndon Harris
12. Hoover Transport, 1948-98 by Gwyn Harris M.M.
13. David Jones (1760-1842), Merthyr Clockmaker, Revisited by W. Linnard, D. Roy Sears & Chris Roberts
14. The English Bible by J. W. Bowen
15. He Came, He Saw, He Conquered Merthyr Commerce – Thomas Nibloe’s Story by T. F. Holley
16. Colour Supplement – Merthyr Buildings

VOLUME 17 (2004) ISBN 0 9544201 3 6 Ed. T.F. Holley 
1.  & Pastimes in the 18th & 19th Century, Merthyr Tydfil by Geoffrey Evans
2. Celtic Connections: Early Quoiting in Merthyr Tydfil by Innes MacLeod
3. The Will of the Revd. William Price Lewis, 1839 by T. F. Holley
4. The Dic Penderyn Society and the Popular Memory of Richard Lewis by Viv Pugh
5. The Welsh Religious Revival, 1904-5 by Robert Pope
6. Reporting Revival by Neville Granville
7. A French View of Merthyr Tydfil and the Evan Roberts Revival by William Linnard
8. Songs of Praises: Hymns and Tunes of the Welsh Revival, 1904-5 by Noel Gibbard
9. Revival, Cwm Rhondda, 1905 by William Linnard
10. Diwygiad 1904-5. A Select Reading List by Brynley Roberts
11. Rosina Davies, 1863-1949. A Welsh Evangelist by Eira M Smith
12. Evan Roberts, the Welsh Revivalist by J. Ann Lewis
13. Evan Roberts at Heolgerrig, Merthyr, January 1905 – Transcribed
14. Sir Thomas Marchant Williams & the Revival – Transcribed
15. Potpourri, a Medley by The Editor
16. What Wales Needs – Religiously, 1907 by Evan Roberts
17. Joseph Williams, Printer. TYST A’R DYDD. 1903 by T. F. Holley
18. Dr. Thomas Rees (1825-1908), of Cefncoedycymer by John Mallon
19. Everest & Charles Bruce (1866-1939): The Welsh Connection by Huw Rees
20. The Lusitania Catastrophe and the Welsh Male Voice Choir by Carl Llewellyn
21. Merthyr Amateur Theatricals, 1860’s. Part Two by H. W. Southey
22. Books, Old and New. Short Reviews by The Editor
23. Night Mrs. Evans by Ken J. Mumford
24. Some Early History of Park Baptist Church, The Walk, Merthyr – Transcribed
25. Letter re: Wool Factory, Merthyr Tydfil

VOLUME 22 (2011) ISBN 0 9544201 8  7  Ed. T.F. Holley
1. A Visit to Merthyr Tydfil in 1697 by Brynley F. Roberts
2. A Pedestrian Tour Through Scotland in 1801: New Lanark before Robert Owen by Innes Macleod
3. Note for Merthyr Historian by K. H. Edwards
4. Charles Richardson White, Merthyr Vale by T. F. Holley
5. Isaac John Williams, Curator by Scott Reid
6. The Merthyr Historian. Some Statistics by J. D. Holley
7. Thomas Evan Nicholas, 1879-1971 by Ivor Thomas Rees
8. Eira Margaret Smith: A Personal Tribute by Huw Williams
9. Saint Tydfil’s Hospital 1957. A House Physicians Recollections by Brian Loosmore
10. John Devonald, 1863-1936. Aberfan Musician and Remembrancer of Musicians by T. F. Holley
11. The Remarkable Berry Brothers by Joe England
12. Albert de Ritzen: Merthyr Tydfil’s Stipendiary Magistrate 1872-1876 by Huw Williams
13. A Scrap of Autobiography by Charles Wilkins, Annotated by His Great Grandson by John V. Wilkins, OBE
14. Industrial History of Colliers Row Site and Environs by Royston Holder (the late)
15. The Life of Maria Carini by Lisa Marie Powell
16. Lecture by J. C. Fowler, Esq., Stipendiary Magistrate, 1872 ‘Civilisation in South Wales – Transcribed
17. Gwyn Griffiths -‘The Author of our Anthem. Poems by Evan James’ – Book Review by Brian Davies
18. Enid Guest – ‘Daughter of an Ironmaster’ by Mary Owen – Book Review by Ceinwen Statter
19. Caepanttywyll – A Lost Community by Christopher Parry
20. James Colquhoun Campbell (in four parts) – T. F. Holley
(A) The Social Condition of Merthyr Tydfil, 1849
(B) The Venerable Archdeacon Campbell, 1859, Biography
(C) St. David’s Church, Merthyr Tydfil, Visited, 1860
(D) J. C. Campbell and the Census Record, Research 
by Mrs. C. Jacob
21. Interesting Book Plate

VOLUME 23 (2012) ISBN 0 9544201 9 5  Ed. T.F. Holley
1. Vince Harris, 1904-1987 by Margaret Lloyd
2. All Change for Plymouth: A Year in the Life of a Mining Engineer by Clive Thomas
3. Who Was The Real Lydia Fell? by Christine Trevett
4. Sewage Pollution of the Taff and the Merthyr Tydfil Local Board (1868-1871) by Leslie Rosenthal
5. Redmond Coleman, the Iron Man from Iron Lane by Carolyn Jacob
6. The Assimilation and Acculturation of the Descendants of Early 20th Century Spanish Industrial Immigrants to Merthyr by Stephen Murray
7. David Williams, High Constable, Merthyr Tydfil 1878-1880 by T. F. Holley
8. John Collins, V.C. by Malcolm Kenneth Payne
9. Marvellous Merthyr Boy – Transcribed
10. A Remarkable and Most Respected Enterprise, J. Howfield & Son, Merthyr Tydfil, 1872-2001 by Mary Owen
11. The Uncrowned Iron King (The First William Crawshay) by J. D. Evans
12. Watkin George 1759-1822, The Mechanical Genius of Cyfarthfa, The Pride of Pontypool by Wilf Owen
13. Opencast History (Illustrated) by Royston Holder
14. The Laundry Trade by T. F. Holley
15. Grand Concert at the Oddfellows Hall, Dowlais – Transcribed
16. Guidelines for Contributors – By courtesy of the Glamorgan History Society

VOLUME 24 (2012) Ed. T.F. Holley
1. Elphin, Literary Magistrate: Magisterial Commentator by Brynley Roberts
2. Picturing ‘The Member For Humanity’. J. M. Staniforth’s Cartoons of Keir Hardie, 1894-1914 by Chris Williams
3. William Morris, Yr Athraw and the ‘Blue Books’ by Huw Williams
4. Hugh Watkins by Carl Llewellyn and J. Ann Lewis
5. Gomer Thomas J.P. 1863-1935 by Wilf and Mary Owen
6. Oddfellows and Chartists by Lyndon Harris
7. John Roberts, Ieuan Gwyllt, Composer of Hymns by G. Parry Williams
8. Georgetown? How Was It? By Clive Thomas
9. Book Review: Bargoed and Gilfach – A Local History
10. A History of Ynysgau Chapel by Steven Brewer
11. ‘Mr Merthyr’ S.O. Davies 1886-1972 by Rev. Ivor Thomas Rees
12. Historical Farms of Merthyr Tydfil by John Griffiths Reviewed by Keith Lewis-Jones
13. National Service, Doctor With The Gurkhas by Brian Loosmoore
14. A Year of Anniversaries: Reflections on Local History 1972-2012 by Huw Williams
15. The Family of Dr. Thomas Rees, Revisited by John Mallon
16. Merthyr District Coffee Tavern Movement, 1880 by T. F. Holley
17. Henry Richard (1812-1888) – Apostle of Peace and Patriot by Gwyn Griffiths
18. Owen Morgan – Miners’ Reporter by Brian Davies
19. The Tredegar Riots of 1911 – Anti Liberalism ‘The Turbulent Years of 1910-1914’ by Lisa Marie Powell
20. Adulum Chapel by Carl Llewellyn
21. Cyfarthfa’s Curnow Vosper Archive by Gwyn Griffiths
22. Whithorn Gas, 1870 by Innes Macleod
23. A Journey from Merthyr to Sydney, A Talented Portrait Painter by Graham John Wilcox
24. The Merthyr Bus Rallies by Glyn Bowen

VOLUME 25 (2013)  Ed. T.F. Holley
1. The Merthyr Tydfil 1835 Election Revisited, Lady Charlotte Guest’s Account by E (Ted) Rowlands
2. John Josiah Guest at Auction by Huw Williams
3. Conway and Sons Dairies Ltd. – Some Notes by G. Conway
4. John Petherick; Merthyr’s Man of Africa by John Fletcher
5. Travels in the Valleys. Book Review by Glyn Bowen
6. Plaques by John D. Holley
7. William Thomas Lewis 1837-1914 by A Family Member
8. Boom Towns by Brian Loosmore
9. The Taff Valley Tornado 1913 by Stephen Brewer
10. Plaques by John D. Holley
11. From Mule Train to Diesel Lorries. The Dowlais Iron Company Connects the Coast by Wilf Owen
12. Review CD. Some of the History of Merthyr Tudful and District via Its Place Names by John & Gwilym Griffiths by Keith Lewis-Jones
13. Caedraw Primary School, 1875-1912 by Clive Thomas
14. Charles Butt Stanton, 1873-1946 by Revd. Ivor Thomas Rees
15. The Merthyr and Dowlais Steam Laundry Limited, 1891 by T. F. Holley
16. Dynamism, Diligence, Energy and Wealth. Trade and Commerce in Merthyr Tydfil 1800-1914 by Mary Owen
17. YMCA. Merthyr Tydfil Lecture 1861 by J. C. Fowler – Transcribed
18. John Nixon and the Welsh Coal Trade to France by Brian Davies
19. Tydfil School, Merthyr Tydfil, 1859-1873 by Evan Williams – Transcribed
20. Gossiping in Merthyr Tydfil by Carolyn Jacob
21. Penywern to Pontsarn. The Story of the Morlais Tunnel. The Writer’s Early Impressions by A. V. Phillips
22. Short History of the Thomas-Merthyr Colliery Company. Merthyr Tydfil, 1906-1946 by Ronald Llewellyn Thomas – Transcribed
23. Morien and Echos of Iolo Morgannwg by T. F. Holley
24. Merthyr Tydfil’s Stipendiary Magistracy and Walter Meyrick North (1886-1900): A Case Study by Huw Williams

VOLUME 26 (2014) ISBN 978 0 9929810 0 6 Ed. T.F. Holley
1. Three Generations of a Dowlais Medical Family 1860-1964 by Stuart Cresswell
2. Viscount Tredegar, Balaclava Veteran, 1913 by T. F. Holley
3. What Makes a Country Great? Lecture by Stipendiary Magistrate – J. C. Fowler – 1858
4. Billy ‘The Doll’ Williams by Malcolm K. Payne
5. Evan James, Dr. William Price and Iolo Morganwg’s Utopia by Brian Davies
6. John A. Owen (1936-1998), Dowlais Historian: An Appreciation by Huw Williams
7. Welsh Women and Liberation from Home: Feminist or Activist? By Lisa Marie Powell
8. Gwilym Harry (1792-1844), Unitarian – Farmer – Poet by Lyndon Harris
9. ‘Aunt’ Emma’s Ronnie by Clive Thomas
10. Morgan Williams: Merthyr’s Forgotten Leader by Joe England
11. Matthew Wayne (1780-1853) by Wilf Owen
12. The Contribution of Hunting to the 1914-18 War, 1914 by T. F. Holley
13. The Difficulties of M.T.C.B.C.’s Financial Management and Administration, 1926-1937: Maladministration, Political Ideology or Economic Reality? By Barrie Jones
14. The Rail Accident at Merthyr Station, 1874 by Stephen Brewer
15. Courtland House, 1851 by Mary Owen
16. Formation of the South Wales and Monmouthshire Brass Bands Association, 1891 by T. F. Holley
17. Moses Jones (1819-1901) by Annette Barr
18. Dr Richard Samuel Ryce, M.D. M.Ch.: An Irish Doctor by T. F. Holley
19. Cwmtaf – A Drowning of the Valley and its Consequences by Gwyneth Evans
20. A Professor Gwyn A. Williams Symposium
a. Recollections of Professor Gwyn Williams, University of York, 1967-70 by Frances Finnegan
b. Memories of Gwyn at York by Brian Davies
c. Professor Gwyn Alf Williams. A Personal Remembrance by Viv Pugh
21. Merthyr Tydfil at War, 1914 by Stephen Brewer
22. Photo Feature – Archaeology by T. F. Holley

Memories of Old Merthyr

We continue our serialisation of the memories of Merthyr in the 1830’s by an un-named correspondent to the Merthyr Express, courtesy of Michael Donovan.

After Mawdesley left Dowlais, Mr Dodd came to the Ivor Works. He had previously been at engineering works in or near Glasgow, and it was then intended to make superior things. He brought some foremen with him from Scotland: one Mr Wm. Kemp stayed on, but the foreman fitter did not, and after his term of engagement was up Mr Dodd himself returned.

Lady Charlotte Guest. Photo courtesy of Cyfarthfa Castle Museum & Art Gallery

If able I should like to describe what can even now be very vividly remembered. It is a party of gentlemen and a lady: the lady was Lady Charlotte, the others Sir John, Mr E J Hutchins (his nephew), one whose name is forgotten now, and Mr Edward Divett. They were walking across the yard, and went into Dowlais House altogether. Mr Divett was the M.P. for Exeter. Mr Hutchins afterwards became member for Lymington. I almost think Kitson, the private secretary, was also of the party.

Why was such a thing impressed upon me? I will tell you. I had on a suit of fustian, and up to a short time previously had only consorted with broad cloth. I felt my position. I was a workman. David Davies was the foreman pattern maker; John Lewis, the foreman fitter; and John Price the foreman smith. Guess my surprise upon one occasion by being asked to give the equation of a curve of the second order by the owner of a brawny arm named David Jones. It was given him.

We youngsters were in the habit of giving each other mathematical questions. Alas, I think all are gone. H V Trump, who died a few years ago at Rhymney, was one; Wm. Llewellyn (who went to America) another; and Josiah Richards (a cousin), not of the same name, the brother of Windsor, a third. There was one workman in the fitting shop named Thomas Wheatley, the best handicraftsman ever met with. He was also the highest wageman, but his pay did not appear correct on the ticket. To avoid it being known he used to go to the office at stated times for the difference.

Dickenson, who became the chief Government inspector of mines was an underground surveyor. He married one of Mr Thomas Evans’ daughters. Thomas Evans’ son, Thomas, also became an inspector of mines. Shortly after his appointment an action was brought against the Dowlais Company for non-compliance with the Act of Parliament, and many experts were enraged. This “battle of the gauges” will be found pretty fully stated in  the book of colliery law, written by the late John Coke Fowler., who was the stipendiary magistrate before whom it was brought.

Edward Williams began his career in iron making in Dowlais, and he was there with Menelaus, and some others can be remembered, but they must pass at the moment.

To be continued at a later date……

Robert Lugar – architect

The name Robert Lugar may not be one that most people are familiar with, but he is someone who has left an indelible mark on Merthyr’s history, as he was the architect who designed Cyfarthfa Castle.

Little is known of his early life, but he was born c.1773/4 in Colchester, the son of Edward Lugar, a carpenter. From about 1799 he was practising in London, being based at Featherstone Buildings, Holborn, and exhibited at the Royal Academy for the next twenty years. In 1812 he succeeded John Johnson as County Surveyor of Essex, a post which he held until 1816.

Lugar first made his mark with the publication of his first book ‘Architectural Sketches for Cottages, Rural Dwellings and Villas’ in 1805, and this was followed by ‘The Country Gentleman’s Architect’ in 1807. The following year he completed his first major commission Dunstall Priory, and this was followed in 1808-09 by Balloch and Tullichewen Castles. The resemblance between Tullichewen Castle and Cyfarthfa is remarkable.

Tullichewen Castle

In 1810, Lugar took on an apprentice to work with him at his Holborn offices – the 20 year old Archibald Simpson. Simpson would go on to be one of Scotland’s most important architects, who along with his rival John Smith is regarded as having fashioned the character of Aberdeen as “The Granite City”.

It was in 1824, that Lugar was commissioned by William Crawshay II to build a new home for him and his family, befitting his status as one of Merthyr’s great iron-masters. The new home designed by Lugar was Cyfarthfa Castle, which was completed by 1825 at a cost of £30,000.

Ground floor plan of Cyfarthfa Castle from 1827

In 1834, a fire all but destroyed the Houses of Parliament in London, and a competition was held to design a new building. Lugar entered the competition in collaboration with fellow architect John Burrell, but lost out to architect Charles Barry. Interestingly, Charles Barry is another architect closely connected with Merthyr – a friend of Lady Charlotte Guest; he designed both Dowlais Central Schools and the Guest Memorial Hall.

Robert Luger continued designing houses for the rest of his career, his most important works being Wyelands House in Monmouthsire (1830) and Bardon Hall in Leicestershire (1837). He died at his home at Pembroke Square, London on 23 June 1855, aged 82.

The Dowlais Boiler Explosion of November 1836

by Victoria Owens

185 years ago today, a terrible explosion occurred at the Dowlais Ironworks. To mark the anniversary, eminent historian, and biographer of Lady Charlotte Guest, Victoria Owens, has written the following article.

Although nineteenth century industry relied heavily upon steam power, people were slow to recognise the dangers that it presented. In 1836, an accident occurred at Dowlais which showed just what elemental peril high pressure steam could present. Dowlais House, home of ironmaster Josiah John Guest and his family, stood on the very margin of the Dowlais Ironworks and in her journal Guest’s wife Lady Charlotte wrote a graphic account of the boiler explosion that took place one November morning.

An excerpt of the 1851 Public Health Map showing the proximity of Dowlais House to the Ironworks

Guest had risen early. His nephew Edward Hutchins hoped shortly to purchase a share in Thomas and Richard Brown’s Blaina Iron Company and the two men planned to visit the Browns’ Works on the Ebwy fach riverin the course of the day. Charlotte got up while her husband was breakfasting, and as she dressed, she distinctly felt the house tremble. At first, it reminded her of what she had read about earthquakes – not a phenomenon of which she had any direct experience – and she reasoned that ‘something – not perhaps very awful – must have happened at the works.’ Hearing a window rattle she assumed, undaunted, that her fourteen-month old son Ivor was amusing himself by shaking it.

A vast explosion, the crash of a falling stack and the sound of bricks cascading onto the roof of the house disabused her of her error, and hearing the sound of escaping steam, she guessed that a boiler had burst. It was, she realised, ‘the centre one of the New Forge Engine, and consequently very near the House, towards which all the fury of the explosion was directed.’ While it was not unusual for eighteenth and early nineteenth century industrialists to live close to their works, 1836 plans of the Dowlais Works show the New Forge with its engine actually bordering the gardens of Dowlais House which was left ‘strewn with bricks, cinders and broken glass.’ Amazed and appalled, Charlotte later found a brick in her bed and discovered a heavy piece of iron ‘weighing several pounds’ embedded in an internal wall. Apparently it had passed straight between two servants as they chatted in the first-floor corridor. Meanwhile, a couple of workmen on the charging platform by the furnaces had an equally lucky escape. According to Charlotte, a ‘steam pipe fell between them and the furnace they were charging upon the bar they were using, which it knocked out of their hand.’ If the sentence-structure is somewhat awkward, it may reflect her shock at recalling how she saw the projectile strike the bar used to thrust coke, ore and flux into the furnace mouth clean out of the men’s hands. George Childs’ 1840 depiction of Dowlais labourers gives an idea of the impact that the sight must have made on her. ‘Most thankful I was,’ she wrote later, ‘that we were all in the house together. Had Merthyr [her private name for her husband] been in the works (which he would have been a quarter of an hour later) my alarm would have been infinitely greater.’ Caught in the blast, the boiler stack seemed to rise from its base to pause, ‘as if poised,’ in the air before crashing down from its 120 foot height across the Guests’ lawn, breaking all their windows’ and killing a man and a boy as it fell..

Outside her bedroom, Charlotte found Susan the nursemaid with young Ivor in the passage. As they ran downstairs in search of John, they felt the whole building shake. John was, in fact, already hastening upstairs to look for them and husband and wife simultaneously realised, appalled, that neither of them knew what had happened to their two-year old daughter Maria. Charlotte thought she had been eating an early breakfast with her father while John, in the stress of the moment, could not remember what he had done with her or whether she had even been with him. After a few moments of numb alarm, they found the little girl safe with the housekeeper, neither hurt nor unduly frightened. Seeing a crowd surge across his garden John went out to comfort them as best he could, before seeking to assess the extent of the damage to the works’ buildings.

The following week’s edition of the Cardiff and Merthyr Guardian carried not only a report of the explosion but also a comprehensive description of the boiler. A new installation, it was apparently 42 feet long and 6 feet in diameter. Despite weighing 18 tons and being embedded in solid masonry, it had burst with enough force to thrust it clean off its foundation and carry it over some ten yards’ distance before coming to rest at right-angles to its original position. A large piece of flying masonry had hit a house nearby, home to seven people. The man who had been sleeping in the room into which it actually landed somehow avoided injury, but not all the inhabitants were so lucky. John Howe, a fireman, and the boys David Thomas and John Jones both lost their lives, while ‘the wife of Daniel James, founder’ was badly injured. Meanwhile the New Forge where the boiler had been located, was blown to smithereens – ‘damage’ which the newspaper estimated at not less than £1000, ‘without taking into account the loss occasioned by the suspension of the works.’

At the inquest following the explosion, the jury returned a verdict of accidental death upon the deceased. Significantly, the coroner explicitly ruled out any question of culpability on the part of the Dowlais Company’s chief engineer John Watt. Local opinion – and presumably Watt himself – linked the cause of the explosion to the rupture of a boiler-plate immediately over the fire. The Dowlais Company’s decision in 1838 to name a new plateway locomotive ‘John Watt’ may well reflect the esteem in which John Guest held his colleague.

Dowlais Ironworks in the 1840s by George Childs. Photo courtesy of the Alan George Archive

For general information about boiler explosions, see http://www.historywebsite.co.uk/articles/boiler/explosions.htm

Congratulations!!!

I would like to congratulate Victoria Owens, a regular contributor to this blog, who has won the Literature Wales Creative Non-Fiction Book of the Year Award for her excellent book on Lady Charlotte Guest – Lady Charlotte Guest: The Exceptional Life of a Female Industrialist.

The award is well deserved, as the book is exceptionally well researched and brilliantly written.

Well done Victoria!!!!